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FOAMSYNC
Features

Everything you get.

Capabilities are bundled into Pro Packs you can mix per workflow. The CAM core ships with every tier — packs add the parametric generators.

BUILD
DOME — parametric radial dome (rings × sectors, solid / oculus / no top-cap)
Optional lock recesses and exterior reveal rabbet on domes
VAULT — barrel vault with custom span, height and arch profile
BUILDING — rounded-corner walls with openings
Shelf-row auto-nesting for stackable BUILD parts
AERO
NACA-4 airfoil generator (4-digit code · chord · thickness)
Cylindrical or tapered cut — independent root and tip profiles on the two towers
Spar-slot cut-outs with bridge support — up to 3 slots per wing, rectangular or round
4-axis tilted cuts (independent X/Y vs U/V motion)
THERMAL
PIPE SHELL unfolder for cylindrical insulation jackets
Pair-interlock nester for stacked pipe shells
THERMAL PANEL with optional half-lap rabbet side joints
Optional back mounting channels on panels (count · depth · width)
DECOR
CORNICE — decorative moulding-profile generator from a catalogue of real profiles (cove / ovolo / ogee / crown and more), scaled to your height / width
GRID SKETCH — freehand custom-contour editor (snap grid · curved edges · holes · trace-over-image) with a saved-shape library
TEXT — foam letters & signs from any installed font; counters cut as inner pockets, split letters as separate parts
CAM core (every tier)
4-axis G-code post-processor (synced X/Y + independent U/V)
SHAPES primitives — rect · rounded rect · trapezoid · triangle · circle · ellipse · regular polygon · NACA-4
SVG / DXF import + manual G-code editing
Pre-cut wire-safety validation pass
Collision check (bounding-box) in the 3D viewport
On-screen real-machine jogging (4-axis)
Live DRO — 4 axes + optional 5th rotational
Heater control — external / board PWM / board PID
Wire-zero from current position (one tap)
Material library — EPS / XPS / PU presets + custom
Quick Lab calibration (motion · wire / kerf · material)
Cut quality — per-material calibrated feed + curvature-adaptive corner slow-down
Diagnostic export for support
Controller auto-detect — Marlin, GRBL, GRBL-H-Par